DPH320D/Q Triple-Servo/Full-Servo Alu-PVC & Alu-Alu Blister Packaging Machine
Universal blister machine supporting both aluminum-plastic and aluminum-aluminum packaging for tablets, capsules and softgels
- Alu-PVC: 20–200 cuts/min, 60–600 blisters per minute
- Alu-Alu: 20–160 cuts/min, 100–320 blisters per minute
- High output with low energy consumption, ideal for large pharmaceutical manufacturers
The DPH320D/Q blister packaging machine is designed for continuous production in large pharmaceutical plants and features servo motor drive.
The Alu-PVC punching speed reaches 20–200 cuts/min, while Alu-Alu punching speed reaches 20–160 cuts/min, achieving up to 2.4 million tablets per shift (5 blisters per stroke, 10 tablets per blister, 100 cuts/min, 8-hour shift).
The equipment is suitable for packaging tablets, capsules, soft gel capsules, and irregular-shaped solid dosage forms in various sizes and shapes. It supports multiple packaging materials, including Alu-PVC, PVDC, Alu-Alu, and PET.
Suitable for packaging capsules and tablets in pharmaceutical industry, food industry, and cosmetics industry
- Alu-Alu adopts stamping forming and roller heat sealing, ensuring efficiency and an attractive blister appearance.
- Dedicated Alu-Alu feeding system enables quick loading and unloading.
- HMI and PLC control, stepless frequency speed regulation, servo motor drive; parameter settings and mode switching completed with one touch.
- Vision inspection system using internationally recognized brands for high detection accuracy.
- Alarm system includes material shortage alarm, safety door alarm, temperature alarm, air pressure alarm, and circulating water alarm.
- Supports non-stop web splicing.
- Compatible with both Alu-PVC and Alu-Alu packaging formats.
- Extended filling platform improves yield; optional conveyor installation.
- Cooling options include circulating water or external tap water connection.
- Energy-saving motors and precise energy management system reduce power consumption while maintaining high efficiency; waste-free punching saves up to 10% of packaging materials.
- Fully compliant with GMP and ISO9001 standards; full stainless-steel enclosure, fully enclosed structure, clean appearance, ensuring packaging safety and regulatory compliance.
| Cutting efficiency | Alu-PVC: 20 to 200 cuts/min Alu-Alu: 20 to 160 cuts/min |
| Max. forming area | 220 × 320 mm |
| PVC film | 320 × 0.15 to 0.45 mm |
| PTP | 320 × 0.02 to 0.03 mm |
| Total power | Full-servo: 18.75 kW Three-servo: 12.75 kW |
| Power supply | 380 V, 50 Hz |
| Dimensions (L*W*H) | 4470 × 1000 × 1700 mm |
| Weight | Full-servo: 2800 kg Three-servo: 2600 kg |
| Forming method | Alu-PVC blisters formed by pressure forming Alu-Alu blisters formed by stamping |
| Sealing method | Roller sealing |
| Noise Level | 75 dB(A) |
| Automatic inspection | Vision inspection |
| Max. forming depth | Alu-PVC: 18 mm Alu-Alu: 12 mm |
| Compressed air consumption | 1.1 m³/h (20 liter per minute) |
| Compressed air pressure | 0.5 to 0.7 MPa |
| Cooling water consumption | 0.19 m³/h (3.2 liters per minute) |
Forming, indexing, heat sealing, punching, feeding, printing, robotic handling, and registration alignment are all servo-driven. All modules operate in coordinated linkage, enabling system-wide shutdown in case of faults while maintaining positional memory during power loss or stoppage. Individual modules can also operate independently for maintenance and adjustment.
Servo drive is applied to forming and indexing, active heat-sealing rollers, and punching feed. Other forming, punching, and printing stations are synchronized through mechanical transmission driven by the main motor, with speed controlled via frequency inverter. Mold changes require only parameter adjustment on the HMI, significantly reducing changeover time.
-
Web splicing station -
Forming station -
Rotary feeding station -
Universal feeding station / Alu-Alu (irregular-shaped) feeding station -
Heat sealing station -
Punching station
The existing outdated blister packaging equipment could no longer meet expansion demands due to frequent breakdowns and poor stability.
Huaxin Package precisely supplied the DPH320Q Alu-PVC & Alu-Alu blister packaging machine, offering strong material compatibility. For Wantong’s irregular-shaped tablets in Alu-Alu packaging, a dedicated feeding system was specially designed to ensure a 100% blister filling rate.
With a high-speed and stable design, the DPH320Q increased production capacity several times over the original equipment and has become an indispensable core machine on Wantong’s main production line.